ONE-WAY-SYSTEM
Highest precision due to worldwide unique granite design
The CNC automatic tool grinding machine WSA G10 is designed for the production of high-precision shank tools (drilling and milling tools) in the diameter range up to max. 10 mm.
The unique design of the machine with the closed granite body and the loading and unloading systems mounted on it in one “plane” enables a seamless process flow.
The tool blanks are loaded through the workpiece carrier (C axis). By inserting the blank through the tool spindle of the C-axis during the loading process, a high degree of accuracy is achieved in the positioning (via 3-D measuring probe system) of the blank.
Our motor spindles operate at concentricity accuracies of less than 2 µm.
The precision guides are preloaded for maximum rigidity and accuracy and permanently lubricated. (X-axis granite)
For determining the clamping length of the tool blank. The position of the tool blank is determined precisely in µm. This significantly reduces the production downtime.
The advantage of the double-bearing grinding column is the high rigidity in the entire system, which in turn brings very high precision.
Complete machining max. workpiece lenght
120 mm
Complete machining max. diameter
10 mm
Tool measurement
3D probe
Grinding wheels or grinding wheel package
3D probe
Limit stop sensor for determining the clamping length (blanks)
Blum
Grinding spindle (direct drive) 20 kW / S6 oil cooled
0-10000 rpm
Direct drive with pneumatic/automatic HSK 50 clamping system
Max. Diameter in connection with wheel changer
125 mm
Grinding wheels per holder
1-4 wheels
Cooling with cooling valve
program controlled 3 valves
Grinding wheel holder
high-precision HSK 50 system
automatic 3-package wheel changer
Direct drive up to 2000 rpm
Tightening system special WSA clamping system Schaublin, SRS flange
automatic
Tool probe for determining the clamping length of blanks
Fully digital CNC control NUM-Flexium+
with digitally controlled servos, 19 inch TFT colour monitor with touch screen functions
NUMROTOplus® milling tools, drilling tools, special tools, 3-D simulation
(visualisation: tool and grinding wheel)
Interfaces for various filter and coolant systems.
HAWEMA belt filters, HAWEMA OC 12/OC 20 or other manufacturers possible.
Ø 150 mm
Pneumatic 2,5 bar
Blanks Ø 4,6,8 and 10 mm
Universal Robot UR3
Progammable interface
Poly Scope
Longitudinal
X-axis
296 mm
Lateral
Z-axis
190 mm
Vertical (Granite)
Y-axis
220 mm
Resolution
X-Y-Z-axis
0,0001 mm
Speed
X-Y-Z-Achse
15 m / min
Rotation
C-axis
360°
Resolution
C-axis
0,0001 mm
Speed
C-axis
2000 rpm
Swivel range
B-axis
-15° – 195°
Speed
B-axis
112° / sec.
Axis drives
Z-Y-axis
NUM servo motors
HIWIN
Height | Round-Ø |Weight
2000 mm | 1500 mm | 4500 kg
Air supply
6-8 bar
Power supply
400/380 V – 50 Hz / 40 A
Colour
RAL 7035 light grey
